{"id":23384,"date":"2025-08-12T11:48:08","date_gmt":"2025-08-12T06:18:08","guid":{"rendered":"https:\/\/badrirubbers.com\/?page_id=23384"},"modified":"2026-06-03T18:06:29","modified_gmt":"2026-06-03T12:36:29","slug":"rubber-plasticizer","status":"publish","type":"page","link":"https:\/\/badrirubbers.com\/?page_id=23384","title":{"rendered":"Rubber Plasticizer"},"content":{"rendered":"\t\t
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Maximize Tyre Performance with Our High-Quality Reclaim Rubber Plasticizer<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\tProfessional-grade plasticizer for rubber compounds that improves processing, reduces mixing energy, and delivers consistent results for tyre manufacturing operations.\t\t\n\t<\/div>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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BNR NRP 40<\/h3>

Economical reclaim rubber with 40 kg\/cm\u00b2 tensile strength, designed for low to moderate load applications and budget-sensitive projects.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t

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What Makes Our Rubber Plasticizer Ideal for Tyre Production<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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After 28 years in the rubber manufacturing industry, we’ve observed that the reclaim rubber available in the market had become predictable same technology, same results. There was no real innovation, just more of the same.<\/p>

That\u2019s exactly why we decided to break the mold.<\/p>

We took reclaim rubber to an advanced stage and developed a completely new product: Rubber Plasticizer a high-performance, sustainable solution specifically designed for tires.<\/p>

This innovative plasticizer not only enhances compound performance but also acts as a replacement for petroleum-based oils, making it a smarter, eco-friendly alternative for modern rubber applications.<\/p>

We invented India\u2019s first eco-friendly rubber plasticizer, made from recycled ELT combined with non-edible bio-oils, developed using our proprietary thermal\/chemical process. We developed the first sustainable, recycled semi-solid plasticizer that replaces petroleum-based rubber process oils, while creating true circularity in the rubber industry.\u00a0<\/p>

Our plasticizer has been formulated specifically for tire manufacturers, delivering the processing advantages you need without sacrificing the mechanical properties you cannot afford to lose.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t

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Key Features of Our Plasticizer<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • Consistent processing:<\/strong> No more batch-to-batch variations that throw off your mixing cycles. Our formulation ensures predictable rheological behavior every single time.<\/li>
  • Eco-friendly and circular: <\/strong>This is a Green Material Technology that helps manufacturers get closer to their 2030 goals to halve environmental footprint. Our material is 100% sustainable, 75% recycled, and 75% circular.<\/li>
  • Cost control: <\/strong>Optimizes your compound economics by improving processing efficiency and reducing energy consumption during mixing and calendering. Our industrial plasticizer for tyres is cheaper than edible oils and special grade RPOs, with prices that remain stable and unaffected by international oil price changes.<\/li>
  • Easier handling: <\/strong>Unlike liquid plasticizers that require special arrangements, expensive insurance, and pose fire risks, our plasticizer offers easier handling and storage with other solid materials.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t
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    Why Choose Our Plasticizer for Tyres?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    \n\t\tWhat we can tell you is what we have learned from working directly with tyre manufacturers who process thousands of tons of rubber every month.\t\t\n\t<\/div>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    \n Zero rejection history: <\/span>\n <\/div>\n <\/div>\n
    \n This is something no other rubber recycler can claim \u2013 28 years in business without a single product rejection. We have been the backbone of India’s tyre industry since 1997. Companies like Apollo Tyres and BKT Tyres trust us with their regular needs because we deliver what we promise \u2013 every single time. <\/div>\n <\/div>\n
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    \n Technical support from experts<\/span>\n <\/div>\n <\/div>\n
    \n Our team includes the same people who developed India’s first 80 mesh tread crumb rubber technology and now the first recycled ELT-based plasticizer. When production issues arise, you will be talking to people who have solved similar problems across multiple tyre plants and understand both traditional and innovative approaches. <\/div>\n <\/div>\n
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    \n Proven cost benefits<\/span>\n <\/div>\n <\/div>\n
    \n Our existing clients typically see 8-12% reduction in mixing energy costs and 15-20% improvement in extrusion rates. These are results from actual production floors at companies like MRL Tyres and BKT Tyres. <\/div>\n <\/div>\n
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    \n ESG and EPR benefits<\/span>\n <\/div>\n <\/div>\n
    \n Our rubber plasticizer for tyres offers multiple ESG\/EPR benefits that matter for today’s manufacturers. It significantly reduces carbon footprint by reducing petroleum oil use, reduces carbon black loading, and other sustainability benefits since it is made from recycled ELT and bio-based materials. <\/div>\n <\/div>\n <\/div>\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n
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    \n\t\t\t\t\t\t\t\t\tOur rubber plasticizer for tyres offers multiple ESG\/EPR benefits that matter for today’s manufacturers. It significantly reduces carbon footprint by reducing petroleum oil use, reduces carbon black loading, and other sustainability benefits since it is made from recycled ELT and bio-based materials.\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    \n\t\t\t\t\t\t\t\t\t\t\tEasier compared to liquid plasticizers, In 10Kg pre-weigh eva bag\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/tr>\n\t\t\t\t\t\t\t\t\t
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    \n\t\t\t\t\t\t\t\t\t\t\tREACH registered, PAH-free, heavy metal compliant ASH: 7+-2\t\t\t\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/tr>\n\t\t\t\t\t\t\t<\/tbody>\n\t\t<\/table>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t
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    How is our rubber plasticizer made?\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    As a manufacturer deeply rooted in reclaim rubber, we\u2019ve always believed that innovation must come from within the process not around it.
    Over the years, we observed that while reclaim rubber continued to serve the industry, there was little change in how it was being used. The technology had plateaued.<\/p>

    That\u2019s what led us to develop Rubber Plasticizer a next-generation product born from reclaim rubber itself. By combining recycled ELT tyres with non-edible bio-oils through a controlled thermal-chemical process, we\u2019ve created a sustainable, high-performance plasticizer tailored for tyre applications.<\/p>

    It\u2019s not just a new product it\u2019s a step forward in reclaim rubber technology, offering both environmental and functional advantages over conventional petroleum-based reclaim rubber.<\/p>

    We started our development at our advanced facility in Halol, Gujarat \u2013 the same plant where we perfected high tensile reclaim rubber technology. The process begins with carefully selected tread portions from nylon truck and bus tires, which are converted to crumb rubber completely free from metal particles and fiber. This material is combined with non-edible bio-oils that are abundantly available both in India and internationally.<\/p>

    Our refining process uses controlled methods that remove problematic compounds while preserving the processing characteristics your compounds actually need. The result creates genuine circularity \u2013 we are taking waste tyres that would otherwise end up in landfills and converting them into high-quality tyre manufacturing additives.<\/p>

    We do not ship anything that does not meet specifications. The consistency you get is the result of quality controls developed over nearly three decades of supplying India’s largest tyre manufacturers.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t

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    Why our plasticizer for rubber compounds is right for you<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Tailored for Tyre Applications: Unlike generic plasticizers, ours is engineered specifically for tyre compounds, improving flexibility, dispersion, and dynamic performance.<\/p>

    Sustainable & Eco-Friendly: Made from recycled ELT tyres and bio-based oils, it reduces dependence on petroleum-based plasticizers and supports circular economy goals.<\/p>

    Cost-Effective:<\/strong> Offers competitive pricing with long-term value through improved compound efficiency and reduced reliance on virgin materials.<\/p>

    Improved Processing:<\/strong> Enhances flow properties, reduces mixing time, and improves compatibility with reclaim rubber and virgin polymers.<\/p>

    Thermal Stability:<\/strong> Performs reliably across a wide temperature range, making it suitable for demanding tyre applications.<\/p>

    Reduced VOC Emissions:<\/strong> Helps manufacturers meet environmental compliance by lowering volatile organic compound output.<\/p>

    Consistent Quality:<\/strong> Produced under controlled conditions to ensure batch-to-batch consistency and predictable performance.<\/p>

    Versatile Use:<\/strong> Suitable for various rubber compounds beyond tyres\u2014can be adapted for conveyor belts, molded goods, and other industrial applications.<\/p>

    We\u2019re proud to be the first Indian manufacturer to bring this level of advancement to reclaim rubber technology.<\/p>

    Rubber Plasticizer isn\u2019t just a product\u2014it\u2019s a strategic solution for manufacturers seeking performance, sustainability, and cost-efficiency in one package.<\/p>

    With decades of expertise in reclaim rubber manufacturing, we\u2019ve always believed that real innovation must evolve from within the material itself.
    While the industry continued to rely on conventional reclaim rubber and generic plasticizers, we saw an opportunity to push the boundaries.<\/p>

    That\u2019s what led us to develop Rubber Plasticizer\u2014a next-generation product created by combining recycled ELT tyres with non-edible bio-oils through a controlled thermal-chemical process. This isn\u2019t just a new product\u2014it\u2019s a new category.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      \n Better economics <\/h3>\n\t\t\t\t\t\t\t\t\t\n\n

      \n Compounds mix faster, lower energy costs during processing, reduced scrap rates, and improved productivity more than offset the material cost. <\/p>\n <\/div>\n\n \n <\/div>\n\n \n <\/li>\n\n <\/ul>\n\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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        \n Product performance <\/h4>\n\t\t\t\t\t\t\t\t\t\n\n

        \n Final tyre properties \u2013 tensile strength, tear resistance, and fatigue life \u2013 remain optimal while processing becomes significantly easier. <\/p>\n <\/div>\n\n \n <\/div>\n\n \n <\/li>\n\n <\/ul>\n\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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          \n Environmental compliance <\/h4>\n\t\t\t\t\t\t\t\t\t\n\n

          \n Our eco-friendly rubber plasticizer meets current and anticipated future environmental regulations without requiring reformulation. <\/p>\n <\/div>\n\n \n <\/div>\n\n \n <\/li>\n\n <\/ul>\n\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\r\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t

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            \n Passenger tyre manufacturing <\/h3>\n\t\t\t\t\t\t\t\t\t\n\n

            \n Particularly effective in tread compounds where processing consistency is critical for uniform thickness and surface quality. <\/p>\n <\/div>\n\n \n <\/div>\n\n \n <\/li>\n\n <\/ul>\n\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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              \n Commercial vehicle tyres <\/h4>\n\t\t\t\t\t\t\t\t\t\n\n

              \n Heavy-duty compounds benefit from the improved processability without compromising the durability required for commercial applications. <\/p>\n <\/div>\n\n \n <\/div>\n\n \n <\/li>\n\n <\/ul>\n\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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                \n Specialty applications <\/h4>\n\t\t\t\t\t\t\t\t\t\n\n

                \n Off-road tyres, industrial tyres, and custom compounds where traditional plasticizers create processing or performance issues. <\/p>\n <\/div>\n\n \n <\/div>\n\n \n <\/li>\n\n <\/ul>\n\n \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\r\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t

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                Compliance & Safety Standards That Actually Matter<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                Our high-quality rubber plasticizer complies with REACH regulation requirements and carries full registration documentation. We maintain ISO 9001:2015 certification for our quality management systems and follow ISO 14001 environmental standards.<\/p>

                Our formulation meets RoHS Directive Compliance requirements for Restriction of use of Hazardous Substances Directive 2011\/65\/EU and RoHS2 with Amendments Directive 2015\/863\/EU. We pass all 244 SVHC requirements as per Authorizations List & Candidate list proposed by ECHA, and with reference to Corrigendum to Regulation (EC) No.1907\/2006-REACH, we are well within the limit (0.1% wt.\/wt.). All 16 Phthalates are below the limit of quantification. Safety data sheets and technical documentation are available for all regulatory requirements.\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n \t\t\t<\/div>\n\t\t<\/section>\n\t\t

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                Environmental Responsibility Without Performance Compromise\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                Our Rubber Plasticizer 100% sustainable, 75% recycled, and 75% circular. We developed this Green Material Technology specifically to align with Green Sourcing initiatives and help manufacturers get closer to their 2030 goals to halve environmental footprint. By recycling ELTs with non-edible bio-oils in our thermal\/chemical process, we create genuine circularity that replaces petroleum-based rubber process oils.<\/p>

                The sustainability benefits go deeper than just the materials. Our semi-solid form eliminates the environmental risks associated with liquid plasticizers \u2013 no more concerns about oil spills, leakage during transportation, or specialized disposal requirements. Our tyre manufacturing additives help reduce your overall energy footprint per tyre produced.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t <\/div>\r\n <\/div>\r\n

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                Testimonials<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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